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Past Projects
One of the main factors affecting turn time for a commercial airline is passenger boarding time. Reducing boarding time, however, is difficult since it directly involves the passengers. By assigning passengers to groups (or zones) the airline obtains some level of control on the boarding process.
   
This research looked for appropriate measures of performance for the inbound transportation system of a manufacturing plant, in order to assess, monitor and improve the performance of their transportation logistics. Along with the efficiency metrics, other tools were developed, such as control charts and action plans to continuously monitor the performance of the inbound transportation systems.
   
Development of an Integrated Environment for SMD Technology Assembly
This report documents the activities (broadly classifiable into research and educational activities) performed under NSF grants DMI-9502897 and DMI-9996183: Development of an Integrated Environment for SMD Technology Assembly. The research activities focused on the development of an integrated quality environment for SMD assembly.
   
Logistics Strategies for Mexican-Based Plants Serving U.S. Markets Under Current Transportation Restrictions
This paper studies distribution strategies for a company operating under different levels of the North American Free Trade Agreement’s (NAFTA) implementation. The resulting strategies show that the current restrictions on cross-border cargo shipments and the transportation cost structure for international shipments makes the use of Mexican distribution centers ineffective, despite low labor costs, for serving a U.S. customer base.
   
Vector Classification of SMD Images
Automated visual inspection of surface mounted devices (SMD) requires the correct classification of an image as either "component present" or "component absent." The inspection system must allow the classification to be fast and reliable, while also assuring that the training of the classifier is simple and not time consuming.
   
JVML: Design and Realization of a Virtual Manufacturing Laboratory Using JINI™
The Jini Virtual Manufacturing Laboratory created using Jini™ technologies forms part of MANET, also known as Manufacturing Network. JMVL's conceptual structure allows users to distribute and expand its software and hardware. A virtual laboratory can be described as the integration of laboratories and physical research centers via the Internet.
   
Work Allocation Strategies for Serial Assembly Lines under High Labor Turnover
Labor turnover can be very detrimental to the performance of traditional serial assembly lines. It has been shown that high turnover rates can reduce annual production throughput in serial assembly lines by more than 16% when these lines operate under a balanced work allocation strategy.
   
Generation of Improved Milk-runs for the Mexican Maquiladora Industry
Globalization has provided businesses with the ability to acquire and market products, resources and services throughout the world. This new business model is clearly different from the localized model of the past. As a result of globalization, companies have plants or subcontracts in countries that are thousands of miles apart and suppliers throughout the world.
   
Optimal Designs for Serial Assembly Lines Under Labor Turnover
In a simulation study performed by Hutchinson (1995), it was found that in a serial assembly line with five operators and a moderate monthly turnover rate of 6%, throughput was reduced by 12.6% and that, with a 12% turnover rate, the reduction in yield was as high as 16.3%.
   
Bucket Brigades at TRW Occupant Restraints Plant, Chihuahua, Mexico
Arizona State University and TRW are currently working together in an innovative production system which aims to minimize the impact of labor turnover and absenteeism to assembly line throughput. The new production system is based on a one-piece flow, pull type production method that utilizes dynamic work allocation and operator replacement techniques at a passenger airbag assembly line of the TRW Chihuahua OR plant.
   
The study is assessing the viability of establishing a packaging plant in North America to avoid the long loop to Asia for certain components. The goal of this study is to reduce travel time, travel costs and in-transit inventory for certain components, thereby increasing the competitiveness of the North American electronics industry.
   
The international bridges connecting El Paso, TX with Juarez, Chihuahua, are a vital component of the economy of both countries. Because of the growth in cross border manufacturing and commerce activities, the traffic has increased considerably. The objective of the study was to develop a preliminary methodology to analyze the operations of the international bridges, with Montecarlo simulation techniques, to find alternative resource allocation policies.
   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electronics Assembly Laboratory @ Arizona State University